Custom Flat Bottom Pouches Manufacturer – Factory Direct from China
Ruihong Packaging is a flexible packaging manufacturer in Foshan, Guangdong, China, founded in 2017. We produce custom flat bottom pouches (also called box pouches or quad seal pouches) on 4 rotogravure printing lines — 7, 8, 9 and 11-color — and 55 bag-making and auxiliary machines, with MOQ 10,000 pcs for gravure printing or 3,000 pcs per order for digital printing.
Flat Bottom Pouch Structures We Manufacture
Choose from multiple structural designs to achieve the perfect shelf stand and fill volume
Quad Seal Flat Bottom Pouches
Four vertical seals with flat bottom panel – superior shelf stability, ideal for premium coffee and pet food.
Side Gusset Flat Bottom Pouches
Traditional side gusset with flat bottom seal, excellent fill capacity for larger volume products.
Kraft Paper Flat Bottom Pouches
Natural kraft exterior with inner barrier layers, popular for organic coffee and artisanal tea brands.
High Barrier Aluminum Foil Pouches
PET/AL/PE structure for maximum oxygen and moisture barrier, extends shelf life beyond 18 months.
Box Bottom (K-Seal) Pouches
Reinforced K-seal flat base, box-like appearance when filled, maximum shelf impact in retail environments.
Valve & Zipper Combo Pouches
One-way degassing valve plus resealable zipper on flat bottom – the gold standard for fresh roasted coffee.
Flat Bottom Pouch Manufacturing Specs At A Glance
Key production parameters for custom quad seal and box bottom pouches
MOQ
10,000 pcs (Gravure)
3,000 pcs per order (Digital)
Production Lead Time
7-9 days (Digital)
12-15 days (Gravure)
Bottom Panel Width
40mm – 150mm
Fully customizable
Side Gusset Depth
30mm – 120mm
Adjustable per design
Printing Colors
Up to 11 colors
Gravure / Digital
Printing Lines
4 rotogravure lines
7, 8, 9 and 11-color presses
Full Customization – Your Flat Bottom Pouch, Your Specifications
As a direct manufacturer, we customize every dimension, material layer, and accessory to match your product precisely
Custom Dimensions
Width 100-350mm, height 150-450mm, bottom panel 40-150mm, side gusset depth fully adjustable
Material Structure
PET/PE, PET/AL/PE, Kraft/VMPET/PE, PET/VMPET/PE, and custom multi-layer laminations
Thickness Range
90-180 µm total thickness, engineered for your product weight and required shelf life
Premium Printing
11-color gravure with high-fidelity color matching, matte/gloss/soft-touch finishes available
Accessories Integration
Zipper (press-to-close), one-way valve, tear notch, hang hole, euro slot, handle
Surface Effects
Matte lamination, soft-touch coating, spot UV, registered matte-gloss contrast, frosted finish
Flat Bottom Pouches – Trusted Across Premium Product Categories
The preferred packaging format for brands demanding superior shelf presence and product protection
Why Global Buyers Choose Ruihong as Their Flat Bottom Pouch Manufacturer
Founded in 2017 in Foshan, Guangdong, China — printing, lamination, bag making and inspection run in house
Scalable Factory Capacity
55 bag-making and auxiliary machines covering flat bottom, stand-up, three-side-seal and gusseted formats, with zipper application.
11-Color Gravure Excellence
4 rotogravure lines (7, 8, 9 and 11-color). Most industry presses run 7-9 colors; the 11-color press covers colour-critical brand work.
Multi-Point QC System
6 quality inspection machines check every batch, together with 4 slitting machines and 4 rotogravure printing lines.
Solvent-Free Lamination
3 solvent-free lamination lines plus 2 dry lamination machines, so food-contact structures stay consistent batch to batch.
Recommended Material Structures for Flat Bottom Pouches
Engineered laminations balancing barrier performance, rigidity, and cost for your product type
PET / PE
Standard Clarity & Rigidity
- Best for: Dry snacks, candy, granola
- Thickness: 90-110μm
- Good stiffness for shelf standing
PET / VMPET / PE
Metallized Medium Barrier
- Best for: Snacks, dry food, powder mixes
- Thickness: 100-130μm
- Metallic sheen for premium look
PET / AL / PE
Maximum Barrier – Aluminum Core
- Best for: Coffee, pet food, long shelf life
- Thickness: 120-160μm
- Aluminium foil core for high oxygen and moisture barrier
Kraft / VMPET / PE
Natural Look + Barrier
- Best for: Coffee, tea, organic products
- Thickness: 120-150μm
- Eco-perceived matte exterior
Custom structures available upon request. Our engineers can recommend the optimal lamination based on your product’s fat content, expected shelf life, and filling process.
Our Flat Bottom Pouch Manufacturing & QC Workflow
Standardized processes ensure consistent quality across every production batch
Artwork & Structure Confirmation
Free die-line support, material structure recommendation
Cylinder Engraving & Printing
Up to 11-color gravure on 4 printing lines, plus digital printing for short runs
Lamination & Curing
3 solvent-free lamination lines and 2 dry lamination machines, then curing for bond strength
Bag Making & Seal Inspection
Quad seal / box bottom forming, seal strength tested per batch
Final QC & Export Packing
Appearance checked on 6 inspection machines, export-standard cartons, on-time dispatch
Flat Bottom Pouch Sample Policy
Evaluate our manufacturing quality before committing to a production order
Free Stock Samples
- For material feel and workmanship evaluation
- No custom printing, random size/style
- Sample cost: Free
- Freight: Collected by your courier account
- Delivery time confirmed with your courier account
Custom Digital Samples
- With your design, size, and structure
- Digital printing for visual confirmation
- Sample cost: Charged per specification
- Freight: Collected or prepaid
- Production time confirmed with your quotation
Note: Gravure-printed samples are not provided before mass production due to cylinder cost. Sample fees can be deducted from your bulk order under qualifying conditions. Contact Jason for details.
Frequently Asked Questions About Custom Flat Bottom Pouches
Answers to common questions from buyers sourcing flat bottom pouch manufacturers
Quad seal pouches have four vertical seal lines (two side seals plus two gusset seals) with a flat bottom panel, giving a rectangular look. Box bottom (K-seal) pouches use a reinforced bottom seal that forms a box shape when filled. Both stand unaided; we recommend the better option from your fill weight and shelf display.
Gravure printing starts at 10,000 pcs and digital printing at 3,000 pcs per order. Digital printing itself has no minimum; the 3,000 pcs floor covers international shipping. Several SKUs can be combined to reach it, but unit price rises noticeably when a single SKU is very small.
Yes. We regularly manufacture flat bottom pouches with an integrated one-way degassing valve for coffee brands, usually combined with a resealable zipper. The valve position is confirmed on the die-line before printing so it does not interfere with the artwork or the bottom seal.
Production takes 7-9 days for digital printing and 12-15 days for gravure printing, counted from artwork approval and order confirmation. That is production time only; it does not include sampling or international transit, which are quoted separately.
Yes. For 2-5 kg fills we build heavy-duty flat bottom pouches with a reinforced bottom seal and a heavier structure, commonly 160-180 µm, together with a wider bottom panel. This is the usual specification for dry pet food and bulk coffee.
We manufacture food-contact packaging on 3 solvent-free lamination lines and 2 dry lamination machines. Certification documents are not part of our public page content; tell us which market you ship to and Jason will confirm what documentation we can supply with your order.
Yes. Bottom panel width (40-150 mm) and side gusset depth (30-120 mm) are fully customizable to match your fill volume and shelf footprint. Our engineers confirm the optimal dimensions from your product density and target fill weight.
We offer matte, gloss, soft-touch, frosted and spot UV finishes, plus registered matte-gloss contrast. All finishes are applied during the lamination stage. Bag dimensions run from 100-350 mm wide and 150-450 mm high, with thickness from 90 to 180 µm.
Get Your Custom Flat Bottom Pouch Manufacturer Quote
Send us your size, material, quantity, and design requirements. Our export specialist Jason will reply with a detailed quotation and material recommendation within 24 working hours.
- Free quotation within 24 working hours
- Professional material structure recommendation
- Free die-line and layout support
- Factory-direct pricing – no intermediary markup
Last updated: 2026-10-03