Your Trusted Flexible Packaging Manufacturer Since 2017 | 11-Color Gravure Printing Available

Custom Flat Bottom Pouches Manufacturer – Factory Direct from China

Ruihong Packaging is a flexible packaging manufacturer in Foshan, Guangdong, China, founded in 2017. We produce custom flat bottom pouches (also called box pouches or quad seal pouches) on 4 rotogravure printing lines — 7, 8, 9 and 11-color — and 55 bag-making and auxiliary machines, with MOQ 10,000 pcs for gravure printing or 3,000 pcs per order for digital printing.

55 bag-making and auxiliary machines
4 rotogravure lines, up to 11-color printing
Since 2017 — Foshan, Guangdong, China
3 solvent-free lamination lines in house
Custom printed flat bottom pouches quad seal for premium coffee and pet food packaging

Flat Bottom Pouch Manufacturing Specs At A Glance

Key production parameters for custom quad seal and box bottom pouches

MOQ

10,000 pcs (Gravure)
3,000 pcs per order (Digital)

Production Lead Time

7-9 days (Digital)
12-15 days (Gravure)

Bottom Panel Width

40mm – 150mm
Fully customizable

Side Gusset Depth

30mm – 120mm
Adjustable per design

Printing Colors

Up to 11 colors
Gravure / Digital

Printing Lines

4 rotogravure lines
7, 8, 9 and 11-color presses

Full Customization – Your Flat Bottom Pouch, Your Specifications

As a direct manufacturer, we customize every dimension, material layer, and accessory to match your product precisely

Custom Dimensions

Width 100-350mm, height 150-450mm, bottom panel 40-150mm, side gusset depth fully adjustable

Material Structure

PET/PE, PET/AL/PE, Kraft/VMPET/PE, PET/VMPET/PE, and custom multi-layer laminations

Thickness Range

90-180 µm total thickness, engineered for your product weight and required shelf life

Premium Printing

11-color gravure with high-fidelity color matching, matte/gloss/soft-touch finishes available

Accessories Integration

Zipper (press-to-close), one-way valve, tear notch, hang hole, euro slot, handle

Surface Effects

Matte lamination, soft-touch coating, spot UV, registered matte-gloss contrast, frosted finish

Flat Bottom Pouches – Trusted Across Premium Product Categories

The preferred packaging format for brands demanding superior shelf presence and product protection

Why Global Buyers Choose Ruihong as Their Flat Bottom Pouch Manufacturer

Founded in 2017 in Foshan, Guangdong, China — printing, lamination, bag making and inspection run in house

Scalable Factory Capacity

55 bag-making and auxiliary machines covering flat bottom, stand-up, three-side-seal and gusseted formats, with zipper application.

11-Color Gravure Excellence

4 rotogravure lines (7, 8, 9 and 11-color). Most industry presses run 7-9 colors; the 11-color press covers colour-critical brand work.

Multi-Point QC System

6 quality inspection machines check every batch, together with 4 slitting machines and 4 rotogravure printing lines.

Solvent-Free Lamination

3 solvent-free lamination lines plus 2 dry lamination machines, so food-contact structures stay consistent batch to batch.

Recommended Material Structures for Flat Bottom Pouches

Engineered laminations balancing barrier performance, rigidity, and cost for your product type

PET / PE

Standard Clarity & Rigidity

  • Best for: Dry snacks, candy, granola
  • Thickness: 90-110μm
  • Good stiffness for shelf standing

PET / VMPET / PE

Metallized Medium Barrier

  • Best for: Snacks, dry food, powder mixes
  • Thickness: 100-130μm
  • Metallic sheen for premium look

PET / AL / PE

Maximum Barrier – Aluminum Core

  • Best for: Coffee, pet food, long shelf life
  • Thickness: 120-160μm
  • Aluminium foil core for high oxygen and moisture barrier

Kraft / VMPET / PE

Natural Look + Barrier

  • Best for: Coffee, tea, organic products
  • Thickness: 120-150μm
  • Eco-perceived matte exterior

Custom structures available upon request. Our engineers can recommend the optimal lamination based on your product’s fat content, expected shelf life, and filling process.

Flexible Manufacturing Options – From Trial to Mass Production

Two printing solutions designed for different stages of your business growth

Trial & Small Batch

Digital Printing Solution

  • MOQ: 3,000 pcs per order
  • Lead Time: 7-9 days production (from artwork approval)
  • Best For: Market testing, new product launch, small brands
  • Advantage: No cylinder cost, fast turnaround, several SKUs can be combined to reach 3,000 pcs
Request Digital Quote

Volume pricing is tiered. The best price point is one full roll of film: a roll holds 6,000 m, so the quantity per roll is 6,000 ÷ bag width in metres — for a 160 (W) × 240 (H) + 85 mm pouch that is 37,500 pcs. Contact Jason for a quotation based on your exact specification.

Our Flat Bottom Pouch Manufacturing & QC Workflow

Standardized processes ensure consistent quality across every production batch

01

Artwork & Structure Confirmation

Free die-line support, material structure recommendation

02

Cylinder Engraving & Printing

Up to 11-color gravure on 4 printing lines, plus digital printing for short runs

03

Lamination & Curing

3 solvent-free lamination lines and 2 dry lamination machines, then curing for bond strength

04

Bag Making & Seal Inspection

Quad seal / box bottom forming, seal strength tested per batch

05

Final QC & Export Packing

Appearance checked on 6 inspection machines, export-standard cartons, on-time dispatch

Flat Bottom Pouch Sample Policy

Evaluate our manufacturing quality before committing to a production order

Free Stock Samples

  • For material feel and workmanship evaluation
  • No custom printing, random size/style
  • Sample cost: Free
  • Freight: Collected by your courier account
  • Delivery time confirmed with your courier account
Request Free Sample via WhatsApp

Custom Digital Samples

  • With your design, size, and structure
  • Digital printing for visual confirmation
  • Sample cost: Charged per specification
  • Freight: Collected or prepaid
  • Production time confirmed with your quotation
Inquire Custom Sample on WhatsApp

Note: Gravure-printed samples are not provided before mass production due to cylinder cost. Sample fees can be deducted from your bulk order under qualifying conditions. Contact Jason for details.

Frequently Asked Questions About Custom Flat Bottom Pouches

Answers to common questions from buyers sourcing flat bottom pouch manufacturers

Quad seal pouches have four vertical seal lines (two side seals plus two gusset seals) with a flat bottom panel, giving a rectangular look. Box bottom (K-seal) pouches use a reinforced bottom seal that forms a box shape when filled. Both stand unaided; we recommend the better option from your fill weight and shelf display.

Gravure printing starts at 10,000 pcs and digital printing at 3,000 pcs per order. Digital printing itself has no minimum; the 3,000 pcs floor covers international shipping. Several SKUs can be combined to reach it, but unit price rises noticeably when a single SKU is very small.

Yes. We regularly manufacture flat bottom pouches with an integrated one-way degassing valve for coffee brands, usually combined with a resealable zipper. The valve position is confirmed on the die-line before printing so it does not interfere with the artwork or the bottom seal.

Production takes 7-9 days for digital printing and 12-15 days for gravure printing, counted from artwork approval and order confirmation. That is production time only; it does not include sampling or international transit, which are quoted separately.

Yes. For 2-5 kg fills we build heavy-duty flat bottom pouches with a reinforced bottom seal and a heavier structure, commonly 160-180 µm, together with a wider bottom panel. This is the usual specification for dry pet food and bulk coffee.

We manufacture food-contact packaging on 3 solvent-free lamination lines and 2 dry lamination machines. Certification documents are not part of our public page content; tell us which market you ship to and Jason will confirm what documentation we can supply with your order.

Yes. Bottom panel width (40-150 mm) and side gusset depth (30-120 mm) are fully customizable to match your fill volume and shelf footprint. Our engineers confirm the optimal dimensions from your product density and target fill weight.

We offer matte, gloss, soft-touch, frosted and spot UV finishes, plus registered matte-gloss contrast. All finishes are applied during the lamination stage. Bag dimensions run from 100-350 mm wide and 150-450 mm high, with thickness from 90 to 180 µm.

Get Your Custom Flat Bottom Pouch Manufacturer Quote

Send us your size, material, quantity, and design requirements. Our export specialist Jason will reply with a detailed quotation and material recommendation within 24 working hours.

  • Free quotation within 24 working hours
  • Professional material structure recommendation
  • Free die-line and layout support
  • Factory-direct pricing – no intermediary markup






    Last updated: 2026-10-03

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