Custom Flexible Packaging Manufacturing Process
Transparent, standardized and quality-controlled production flow from Foshan Ruihong. We manage every step of your custom pouch manufacturing — from design to delivery — ensuring on-time delivery and consistent premium quality for global B2B clients.
Contact: Jason
Phone/WhatsApp: +86 18925975915
Email: Jason@ruihongpackaging.com
Our 6-Step Custom Packaging Production Flow
A clear, efficient and fully traceable customization workflow for every order
Requirement Confirmation & Quotation
Share your packaging specifications including pouch type, size, material structure, printing design and order quantity. Our sales engineer Jason will evaluate your needs and provide a professional quotation and material recommendation within 24 hours.
- Pouch type & size confirmation
- Material structure selection
- Official quotation & MOQ confirmation
Artwork Confirmation & Sample Making
Our design team assists with artwork layout and print file standardization. After design confirmation, we produce physical samples with your custom printing. You can verify material, size, printing color and zipper function before mass production.
- Free artwork layout assistance
- 7-10 working days for custom samples
- Full parameter verification before mass production
Plate Making & Gravure Printing
For gravure printing orders, we manufacture high-precision printing cylinders according to your artwork. Our 11-color gravure printing machines achieve 0.1mm color registration accuracy, restoring your brand design with vibrant and consistent colors.
- High-precision engraved printing cylinders
- 11-color gravure printing technology
- Strict color difference control
Solvent-Free Lamination & Curing
We use advanced solvent-free lamination technology to bond multi-layer films together, creating the required barrier performance. Laminated films then go through a curing chamber to ensure strong bonding strength and zero solvent residue for food safety.
- Food-grade solvent-free lamination
- Excellent oxygen & moisture barrier performance
- Standard curing process for stable quality
Pouch Converting & Forming
Roll films are fed into automatic pouch making machines to complete cutting, sealing, zipper installation, valve insertion and other processes. We produce various pouch styles including stand up pouches, flat pouches, spout pouches and eight-side seal bags.
- High-speed automatic pouch making machines
- Precise sealing strength control
- Support for multiple pouch styles and accessories
Full Inspection & Delivery
All finished pouches go through 100% appearance inspection and random performance testing. Qualified products are packed in standard export cartons with pallets. We support EXW, FOB and CIF trade terms, and arrange global shipping according to your requirements.
- Multi-stage quality inspection
- Standard export packaging
- Flexible logistics solutions
Core Production Equipment & Craft Technology
55+ sets of advanced production equipment ensure stable quality and large supply capacity
11-Color Gravure Printing Machine
Industry-leading printing precision, 0.1mm overprint accuracy, suitable for mass production of high-quality printed packaging.
Solvent-Free Laminating Machine
Eco-friendly lamination technology, no solvent residue, fully compliant with international food contact safety standards.
High-Speed Pouch Making Machine
Automatic forming, sealing and cutting, stable sealing strength, supporting various pouch types and custom accessories.
Full-Chain Quality Control System
Strict quality inspection at every stage to ensure zero defects in your custom packaging order
IQC Raw Material Inspection
All incoming films, inks and adhesives are tested for thickness, barrier performance and food safety compliance before production.
IPQC In-Process Patrol Inspection
QC staff conduct hourly inspections during printing, lamination and pouch making to promptly correct any deviation.
FQC Finished Product Inspection
100% appearance inspection of all finished pouches, including printing, sealing, size and accessory function check.
OQC Shipment Sampling Inspection
Random sampling before delivery for sealing strength, leakage test and packaging specification verification.
Standard Production Lead Time
Clear and reliable delivery timeline to help you plan your supply chain efficiently
Artwork Confirmation
1-3 working daysDesign file adjustment and final specification confirmation with your team.
Sample Making
7-10 working daysCustom printed sample production for your material and color verification.
Plate Making & Mass Production
15-25 working daysPrinting cylinder manufacturing + full production process for bulk orders.
Inspection & Delivery
2-3 working daysFinal quality inspection, export packaging and shipment arrangement.
* Digital printing orders have a shorter lead time of 7-12 working days. Exact delivery time will be confirmed in your official quotation.
Frequently Asked Questions About Production Process
Answers to common concerns from our global B2B clients
For gravure printing bulk orders, the total production cycle is 15-25 working days after sample confirmation. For digital printing small orders, lead time is 7-12 working days. Custom samples take 7-10 working days. The exact time will be confirmed based on your order quantity and craft requirements.
Yes. We provide real-time production updates. You can contact Jason directly to check order status, and we will regularly send production photos and progress reports so you can track every stage of your order remotely.
Absolutely. We warmly welcome clients to visit our factory in Foshan, Guangdong. You can observe the full production process including printing, lamination, pouch making and quality inspection. Please contact Jason in advance to arrange a factory visit schedule.
We accept AI, CDR, PDF and high-resolution PSD files (300DPI or above). Vector files are preferred for the best printing quality. Our design team can also help you adjust and optimize your artwork for free to meet printing standards.
Yes, we strongly recommend confirming samples before mass production. We can make custom printed samples with your logo and design, so you can fully verify the material, size, color and function before placing bulk order, avoiding any mass production risks.
Start Your Custom Packaging Project Today
Tell us your packaging requirements, and our expert Jason will provide you with a detailed production plan and quotation within 24 hours. We support factory video tours and real-time production tracking to give you full peace of mind.
- ✅ Free professional solution & quotation
- ✅ One-to-one service throughout production
- ✅ Real-time order progress updates
- ✅ Strict quality control guarantee
Contact Person: Jason
Phone / WhatsApp: +86 18925975915
Email: Jason@ruihongpackaging.com